These pages are devoted to the 1991 3000GT VR4
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Valve Lash Adjuster Check and Repair
 

 Most rocker arms are bolted in the center and pivot at this center anchor point with a push
rod on one end that goes down to lifters that ride on the cam and the valve stem on the other side
similar to an upside down teeter tauter These engines do not have lifters as one would normally
think of lifters however they function in a similar manner in that they cushion the shock of lifter
movement with oil and expand to maintain tolerances. They do not lift the rocker arm with a push
rod as in conventional engines but are a "dampener" on one side of the rocker arm The cam in this
case rides on the center of the rocker arm and on one side is the valve stem and on the other
side are the lash adjusters. The lash adjusters act like a mounting point or bolt (but do not bolt in) on
one side to retain the rocker in place and are always fully extended with oil pressure. In the event the
valve does not move down at the same speed as the cam is trying to push it, the lash adjuster being
filled with oil has the ability to force oil back out of it and take up the slack Here is a close up photo of
the lash adjuster and cam setup so you can relate the previous text to the photo.
 

John's Repair Center for VR4 Intake and Exhaust Valve Assembly
 


The following is a exact copy of the text from the manual on the repair and checking of the lash adjusters
with photos from the manual

Page 11-16

 LASH ADJUSTERS CHECK
If an abnormal noise is heard from the lash adjusters check as follows

                                                          (1) After warming up the engine, stop it.
                                                          (2) While installed to the cylinder head, press the part where the rocker arm
                                                               contacts the lash adjuster at the very top.  If the adjuster is normal, the
                                                               part pressed will be very hard.
                                                          (3) If it easily moves all the way downward when pressed, there is a malfunction
                                                               of the lash adjuster and should be replaced with a new one
                                                          (4) If it feels spongy or elastic, probably oil with air mixed in it has entered the
                                                               lash adjuster. Check whether the amount of oil is too much or is not enough
                                                               and the cause of air becoming mixed into the oil is a damaged oil screen or
                                                               oil screen gasket
                                                          (5) After repairing the cause of the air leak, warm the engine and then drive the
                                                               vehicle at slow speed for a while. Stop the      engine and leave it off for a few
                                                               minutes: then restart the engine and drive at low speed. Repeat this procedure
                                                               several times during the course of about one hour so as to remove the air from
                                                               the oil.


Page 11-22

Moving over to page 11-22 we see that the oil screen is located in the oil pan. The active aero front
dam must be removed to get at the cross member under the oil pan. The oil pan must be removed
and the oil screen checked. It is advisable to obtain a new gasket at the same time or have gasket
stock ready to make a new one as long as you have the oil pan off I would also suggest a new pan
gasket and oil return gasket at the same time. The pan gasket is sealant #MD997110 or
equivalent. Permatex Ultra Blue would suffice in this application. There are two oil return gaskets,
one on each side of the oil pan as seen in the photo below but this only applies to the twin turbo model

John's Repair Center for 3000GT VR4 / Oil Screen Schematic
 

Once you have eliminated the leak, we can go through the process above. Mind you, the same problem
will occur if the oil level is low in the pan or sometime during hard long cornering the oil pump could pick
up air, so don't jump the gun here and think you have problems as soon as you hear lash adjuster noise.
It is common and "OK" if it goes away, so don't go ripping apart an engine unless you suspect problems
and they don't go away in a short while



 Page 11-32

If you have determined that you have a faulty lash adjuster from the directions above, replace it using
the following procedure from page 11-32 in the manual


John' Repair Center for 3000GT VR4  Lash Adjuster Installation
           SERVICE POINTS OF INSTALLATION

         11. INSTALLATION OF LASH ADJUSTER
 

     (1) Immerse the lash adjuster in Clean Diesel Fuel
     (2) Using a small wire, move the plunger up and 
          down 4 or 5 times while pushing down lightly 
          in the check ball in order to bleed out  the air
     (3) Install the lash adjuster to the cylinder head



 

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Photos and text Copyright John C. Adams of adams@icx.net Use prohibited without authorization. For questions send e-mail
Last update 1/08/99